China Hot selling Powder Metallurgy Metal Miniature Assy Custom Differential Spiral Bevel Gear Price bevel gear set

Product Description

Made in china best sale oem design sintered metal gears for sale

Product Name High precision gear  by powder metallurgy
Material Iron powder, alloy powder,precious metal powder
Technology Sintering – Powder Metallurgy
  Certificate ISO9001/TS16949
Surface Treatment High frequency quenching, oil impregnation,CNC,vacuum cleaning,polishing,
Apperance No crumbling, cracks, exfoliation, voids, metal pitting and other defects
 
Process Flow
Powder mixing – Forming – Sintering – Oil impregnation – Sizing -Ultrasonic cleaning – Steam oxidation – Oil impregnation – Final inspection – Packing
Application Motorcycle parts, auto parts, Power Tools parts, Motor parts, electric Bicycle,

 

Why Powdered Metals?

Significant cost savings.
Create complex or unique shapes.
No or minimal waste during production.
High quality finished products.
Strength of materials.

Company Profile
JINGSHI established in 2007                                               
Manufacturer & Exporter                             
Exacting in producing powder metallurgy gears and parts    
Passed ISO/TS16949 Quality Certificate                  
Advanced Equipment                                
Numbers senior R & D engineers and Skilled operators      
Precise Examination Instruments.                        
Strict Quality Control                                 
With the “More diversity, More superior, More professional ” business purposes, we are committed to establish long-term friendship and CHINAMFG relationship with domestic and international customers to create a bright future .

Certification

Just contact with us with 2D or 3D drawing to start our cooperation!

Application: Motor, Electric Cars, Motorcycle, Machinery, Marine, Toy, Agricultural Machinery, Car
Hardness: Hardened Tooth Surface
Gear Position: External Gear
Manufacturing Method: Sintered Gear
Toothed Portion Shape: Spur Gear
Material: Iron Alloy
Samples:
US$ 2/Piece
1 Piece(Min.Order)

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Customization:
Available

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spiral gear

What lubrication and maintenance practices are required for spiral gears?

Spiral gears require proper lubrication and maintenance to ensure optimal performance and longevity. Here are the recommended lubrication and maintenance practices for spiral gears:

  • Lubrication: Adequate lubrication is essential for smooth gear operation and to minimize wear. The lubricant forms a protective film between the gear teeth, reducing friction and preventing metal-to-metal contact. It is crucial to use a lubricant that is compatible with the gear material, operating conditions, and load requirements. Regular lubrication intervals should be followed, and the lubricant should be replenished as needed.
  • Lubricant Selection: The selection of the lubricant depends on various factors such as gear speed, load, temperature, and environment. It is recommended to consult the gear manufacturer or lubrication experts to determine the most suitable lubricant for the specific application. The lubricant should have appropriate viscosity, additives, and temperature resistance to provide effective lubrication and protect against wear and corrosion.
  • Lubricant Application: The lubricant should be applied evenly to the gear teeth and mating surfaces. Depending on the gear design and accessibility, lubrication can be done through oil bath immersion, oil splash, forced circulation, or grease application. It is important to follow the gear manufacturer’s guidelines or industry best practices for proper lubricant application.
  • Monitoring and Inspection: Regular monitoring and inspection of the gear condition are essential for early detection of any abnormalities or signs of wear. This can include visual inspections, checking for unusual noise or vibrations, and measuring gear backlash and tooth wear. Monitoring can help identify potential issues and allow for timely maintenance or lubricant adjustments before significant damage occurs.
  • Cleaning and Contaminant Control: Regular cleaning of the gears and their surrounding areas is necessary to remove dirt, debris, and contaminants that can affect gear performance and lubrication. Contaminants can accelerate wear and cause damage to the gear teeth. Proper sealing and contamination control measures should be implemented to minimize the ingress of contaminants into the gear system.
  • Maintenance Schedule: Establishing a maintenance schedule is important to ensure timely lubricant replenishment, gear inspections, and necessary repairs or replacements. The maintenance schedule should consider the operating conditions, gear load, and manufacturer’s recommendations. Adhering to a well-planned maintenance schedule helps prolong the service life of spiral gears and ensures their continued performance.

By following these lubrication and maintenance practices, spiral gears can maintain their efficiency, durability, and reliability over time. Regular attention to lubrication, monitoring, and maintenance contributes to the smooth operation and extended lifespan of spiral gears in various applications.

spiral gear

Can spiral gears be used in precision machinery and equipment?

Yes, spiral gears can be used in precision machinery and equipment with excellent results. They offer several advantages that make them well-suited for such applications. Here’s why spiral gears are suitable for precision machinery and equipment:

  • Smooth Operation: Spiral gears provide smooth and precise gear operation. The helical tooth arrangement ensures gradual tooth engagement, resulting in reduced impact, vibration, and noise. This smooth operation is crucial in precision machinery where precise movements and low noise levels are required.
  • High Load Capacity: Spiral gears have a high load-carrying capacity, allowing them to handle heavy loads encountered in precision machinery. The helical tooth profile distributes the load across multiple teeth, reducing stress concentration. This feature enables spiral gears to transmit torque efficiently and withstand the forces associated with precision applications.
  • Efficient Power Transmission: Spiral gears offer efficient power transmission, minimizing energy losses and optimizing overall system efficiency. The helical tooth profile reduces sliding friction, resulting in improved power transmission efficiency. This efficiency is particularly important in precision machinery where energy conservation and high performance are critical.
  • Reduced Noise and Vibration: Spiral gears exhibit reduced noise and vibration due to their gradual tooth engagement and improved contact pattern. This feature is highly desirable in precision machinery, where noise reduction is essential for maintaining a quiet working environment and ensuring accurate operation.
  • Axial Thrust Compensation: Spiral gears can be designed with opposite helix angles on mating gears to cancel out axial thrust. This axial thrust compensation simplifies gear design and reduces the need for additional components such as thrust bearings. It is particularly advantageous in precision machinery, where precise axial movement and minimal axial forces are desired.
  • Reliability and Durability: Spiral gears are known for their reliability and durability. The gradual tooth engagement, load distribution, and reduced friction contribute to their long-term performance under demanding conditions. Precision machinery requires gears that can withstand continuous use and maintain high precision over time, making spiral gears a suitable choice.

Considering their smooth operation, high load capacity, efficient power transmission, noise reduction, axial thrust compensation, reliability, and durability, spiral gears are well-suited for precision machinery and equipment. They can contribute to the overall performance, accuracy, and longevity of precision systems.

spiral gear

What industries commonly use spiral gears in their applications?

Spiral gears, also known as helical gears, find applications in various industries due to their unique design and advantages. Here are some industries that commonly use spiral gears:

  • Automotive: Spiral gears are widely used in the automotive industry, particularly in applications such as gearboxes and automotive differentials. They provide efficient power transmission, smooth operation, and the ability to handle high torque loads.
  • Industrial Machinery: Many industrial machinery applications benefit from the use of spiral gears. These include heavy-duty machinery such as mining equipment, construction machinery, and manufacturing machinery. Spiral gears provide high load capacity, efficient power transmission, and reduced noise levels.
  • Power Generation: Spiral gears are utilized in power generation systems such as wind turbines, hydroelectric turbines, and steam turbines. They play a critical role in transmitting power from the turbine to the generator, providing efficient and reliable power transmission in these energy production systems.
  • Aerospace and Defense: The aerospace and defense industries employ spiral gears in various applications, including aircraft engines, missile systems, and satellite mechanisms. Spiral gears offer high load capacity, efficient power transmission, and the ability to withstand demanding operating conditions.
  • Machine Tools: Spiral gears are commonly used in machine tools, such as milling machines, lathes, and grinding machines. These gears contribute to the smooth and precise motion of the tools, ensuring accurate machining operations.
  • Robotics and Automation: Spiral gears are utilized in robotics and automation systems for their ability to provide precise and efficient motion transmission. They are crucial components in robotic arms, automated assembly lines, and other industrial automation applications.

These are just a few examples of industries that commonly use spiral gears. However, spiral gears can be found in various other applications where the advantages of smooth operation, high load capacity, efficient power transmission, and reduced noise levels are desired.

China Hot selling Powder Metallurgy Metal Miniature Assy Custom Differential Spiral Bevel Gear Price bevel gear setChina Hot selling Powder Metallurgy Metal Miniature Assy Custom Differential Spiral Bevel Gear Price bevel gear set
editor by CX 2023-10-24

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Spiral Gears

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